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      搅拌器选型步骤分析介绍

      搅拌装置的设计选型与搅拌作业目的紧密结合。各种不同的搅拌过程需要由不同的搅拌装置运行来实现,在设计选型时首先要根据工艺对搅拌作业的目的和要求,确定搅拌器型式、电动机功率、搅拌速度,然后选择减速机、机架、搅拌轴、轴封等各部件。共具体步骤方法如下:

      1.按照工艺条件、搅拌目的和要求,选择搅拌器型式,选择搅拌器型式时应充分掌握搅拌器的动力特性和搅拌器在搅拌过程中所产生的流动状态与各种搅拌目的的因果关系。

      2.按照所确定的搅拌器型式及搅拌器在搅拌过程中所产生的流动状态,工艺对搅拌混合时间、沉降速度、分散度的控制要求,通过实验手段和计算机模拟设计,确定电动机功率、搅拌速度、搅拌器直径。

      3.按照电动机功率、搅拌转速及工艺条件,从减速机选型表中选择确定减速机机型。如果按照实际工作扭矩来选择减速机,则实际工作扭矩应小于减速机许用扭矩。

      4.按照减速机的输出轴头d和搅拌轴系支承方式选择与d相同型号规格的机架、联轴器

      5.按照机架搅拌轴头do尺寸、安装容纳空间及工作压力、工作温度选择轴封型式

      6.按照安装形式和结构要求,设计选择搅拌轴结构型式,并校检其强度、刚度。

      如按刚性轴设计,在满足强度条件下n/nk≤0.7

      如按柔性轴设计,在满足强度条件下n/nk>=1.3

      7.按照机架的公称心寸DN、搅拌轴的搁轴型式及压力等级、选择安装底盖、凸缘底座或凸缘法兰

      8.按照支承和抗振条件,确定是否配置辅助支承。

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